Service Manual and Parts List Manual Xerox DocuColor 240/242/250/252/260;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox DocuColor.
You can print, zoom or read any diagram, picture or page from this manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox DocuColor 240/242/250/252/260 photocopier.
To see what contain, please read table of contents:

INTRODUCTION
About this Manual
Organization
How to Use this Documentation
Symbology and Nomenclature
Translated Warnings

1. SERVICE CALL PROCEDURES
Service Call Procedures
Initial Actions
Call Flow
Detailed Maintenance Activities (HFSI)
Cleaning Procedures
Final Actions

DocuColor ™ 242/252/260 The DocuColor 242/252/260 is no longer sold as new. Una ayudita para la calibracion de una Docu Color 242. Dudas a: javea@copiplus.es.

View and Download Xerox DocuColor 242 manual online. DocuColor 242 all in one printer pdf manual download. Also for: Vdocucolor 252, Vdocucolor 260, Docucolor 252, Docucolor 260.

2. STATUS INDICATOR RAPs

3. IMAGE QUALITY
Image Quality RAPs
IQ1 IOT Image Quality Entry RAP
IQ2 IIT Image Quality Entry RAP
IQ3 Low Image Density RAP
IQ4 Repeating Bands, Streaks, Spots, and Smears RAP
IQ5 Blank Page RAP
IQ6 Black Print RAP
IQ7 Skew/Misregistration RAP
IQ8 Process Direction Bands and Streaks RAP
IQ9 Residual Image (Ghosting) RAP
IQ10 Solid Color Print RAP
IQ11 Background RAP
IQ12 Spots RAP
IQ13 Unfused Copy/Toner Offset RAP
IQ14 Wrinkled Image/Paper RAP
IQ15 Partial Image Deletions RAP
IQ16 Cross Process Direction Faded Bands and Streaks RAP
IQ17 Cross Process Direction Bands and Streaks RAP
IQ18 Process Direction Faded Bands and Streaks RAP
IQ19 Mottle RAP
IQ20 2nd BTR Checkout RAP
IQ21 1st BTR Checkout RAP
IQ22 Developer Bias RAP
IQ23 BCR Checkout RAP
IQ24 Scorotron Checkout RAP
IQ25 Scorotron Cleaner RAP
IQ26 Color Misregistration RAP
Image Quality Specifications
Image Quality Specifications
Image Quality Defect Samples
Image Defects
Background
Color Misregistration
Debris-Centered Deletions
Deletions
High Frequency Bands
Irregular Process Direction Streak
Low Image Density
Moire
Mottle
Newton Rings
Regular (Repeating) Bands, Streaks, Spots, or Smears
Residual Image
Streak Deletion in Process Direction
Wrinkled Image
Cloud Defect
IBT Cleaner Streak
Scorotron Streaks
Scorotron Cleaner Band

4. REPAIRS AND ADJUSTMENTS

5. PARTS LIST
Overview
Introduction
Subsystem Information
Symbology
Parts Lists
Drives
PL 1.1 Drive Unit (1 of 2)
PL 1.2 Drive Unit (2 of 2)
PL 1.3 Fuser Drive Assembly
PL 1.4 Main Drive Assembly
PL 1.5 Developer Drive Assembly (K)
PL 1.6 Developer Drive Assembly (Y, M, C)
Trays
PL 2.1 Tray 1/2
PL 2.2 Tray 3/4 (1 of 2)
PL 2.3 Tray 3/4 (2 of 2)
PL 2.4 Tray 1 Assembly
PL 2.5 Tray 2 Assembly
PL 2.6 Tray 1 Feed Assembly (1 of 2)
PL 2.7 Tray 1 Feed Assembly (2 of 2)
PL 2.8 Tray 2 Feed Assembly (1 of 2)
PL 2.9 Tray 2 Feed Assembly (2 of 2)
PL 2.10 Tray 3 Feed Assembly (1 of 2)
PL 2.11 Tray 3 Feed Assembly (2 of 2)
PL 2.12 Tray 4 Feed Assembly (1 of 2)
PL 2.13 Tray 4 Feed Assembly (2 of 2)
PL 2.14 Tray 3 Assembly
PL 2.15 Tray 4 Assembly
PL 2.16 Tray 5 / Bypass Chute Assembly
PL 2.17 Pre Registration Motor Assembly
PL 2.18 Takeaway Roll
PL 2.19 Left Chute Cover
PL 2.20 T/A Drive
PL 2.21 Tray 3/4 Gear Assembly
Bypass
PL 3.1 Tray 5 / Bypass Accessory
PL 3.2 Tray 5 / Bypass Cover
PL 3.3 Tray 5 / Bypass Component (1 of 2)
PL 3.5 Tray 5 / Bypass Tray Component
PL 3.6 Tray 5 / Bypass Feeder Component
PL 3.7 Tray 5 / Bypass Upper Feeder Component
PL 3.8 Tray 5 / Bypass Lower Feeder Component
PL 3.9 Retard/Feed/Nudger Roll Component
PL 3.10 Feed/Nudger Shaft Component
Drawer Unit
PL 4.1 Transfer Module Assembly (1 of 2)
PL 4.2 Transfer Module Assembly (2 of 2)
PL 4.3 Duplex Transport
PL 4.4 Registration Transport Assembly
PL 4.5 Pre Registration Slide Assembly
PL 4.6 Vacuum Transport Assembly
ROS
PL 5.1 ROS
Developer
PL 6.1 Drum/Toner Cartridge
PL 6.2 Dispense Unit
PL 6.3 Dispense Assembly (Y, M, C, K)
PL 6.4 Dispense Assembly
PL 6.5 Dispense Unit (1 of 3)
PL 6.6 Dispense Unit (2 of 3)
PL 6.7 Dispense Unit (3 of 3)
PL 6.8 Rear Frame (1 of 2)
PL 6.9 Rear Frame (2 of 2)
PL 6.10 Direct Pipe Assembly
PL 6.11 Joint/Leveler Box Assembly
IBT
PL 7.1 IBT Unit (1 of 2)
PL 7.2 IBT Unit (2 of 2)
PL 7.3 Transfer Belt Unit
PL 7.4 IBT Frame Assembly (1 of 4)
PL 7.5 IBT Frame Assembly (2 of 4)
PL 7.6 IBT Frame Assembly (3 of 4)
PL 7.7 IBT Frame Assembly (4 of 4)
PL 7.8 2nd BTR Roll Assembly (1 of 2)
PL 7.9 2nd BTR Roll Assembly (2 of 2)
PL 7.10 IBT Drawer
Fuser
PL 8.1 Fuser Unit
Air System
PL 9.1 Air System (1 of 3)
PL 9.2 Air System (2 of 3)
PL 9.3 Air System (3 of 3)
Inverter
PL 10.1 Inverter
PL 10.2 Inverter 1 Transport (1 of 2)
PL 10.3 Inverter 1 Transport (2 of 2)
PL 10.4 Inverter 2 Transport (1 of 2)
PL 10.5 Inverter 2 Transport (2 of 2)
Electrical
PL 11.1 Electrical (1 of 3)
PL 11.2 Electrical (2 of 3)
PL 11.3 Electrical (3 of 3)
PL 11.4 Wire Harness
PL 11.5 Control Unit (1 of 2)
PL 11.6 Control Unit (2 of 2)
Cover
PL 12.1 Cover (1 of 2)
PL 12.2 Cover (2 of 2)
PL 12.3 Rear Wall
Convenience Stapler
PL 12.4 Convenience Stapler
IIT
PL 13.1 IIT Cover – Front/Top
PL 13.2 IIT Cover – Rear/Right, Power Chassis
PL 13.3 IIT Bottom Bracket
PL 13.4 IIT Component
PL 13.6 IIT Housing – Electrical
PL 13.7 IIT Housing – Carriage
PL 13.8 IIT/IPS Unit
PL 13.9 Full Rate Carriage Component
PL 13.10 Half Rate Carriage Component
DADF
PL 14.1 DADF
PL 14.2 DADF Cover
PL 14.3 DADF PWB, Counter Balance
PL 14.4 DADF Document Tray, Tray Motor
PL 14.5 Feeder Upper Chute, DADF Left Upper Cover
PL 14.6 Feed Motor, Feed Clutch, Invert Drive Roll
PL 14.7 Pre Registration Motor, Pre Registration Roll Chute, Take Away Roll, Baffle Solenoid5-107
PL 14.8 Registration Motor, Registration Roll
PL 14.9 Platen Motor, Platen Roll, Out Roll
PL 14.10 Exit Motor, Exit Roll
PL 14.11 Exit Gate Solenoid, Simp/Dup Gate Solenoid, Nip Solenoid, Inverter Exit Chute, Guide Chute
PL 14.12 Exit Upper/Lower Chute, Registration Out Chute, Feeder Lower Chute
PL 14.14 DADF Document Tray Component
PL 14.15 DADF Document Bottom Tray Component
PL 14.16 DADF Document Upper Tray Component
PL 14.17 Feeder Upper Chute Component
PL 14.18 Feeder/Nudger Roll Component
PL 14.19 DADF Left Upper Cover Component
PL 14.20 Pre Registration Roll Chute Component
PL 14.21 Inverter Exit Chute Component
PL 14.22 Guide Chute Component
PL 14.23 Exit Upper Chute Component
PL 14.24 Exit Lower Chute Component
PL 14.25 Registration Out Chute Component
PL 14.26 Feeder Lower Chute Component
UI
PL 15.2 UI (Left)
PL 15.3 UI
PL 15.4 LCD Touch Panel
SCT/OCT
PL 16.1 SCT
PL 16.2 OCT (1 of 2)
PL 16.3 OCT (2 of 2)
LP Finisher
PL 17.101 Finisher Base Component
PL 17.102 Finisher Base Component-2
PL 17.103 Finisher PWB
PL 17.104 LVPS Inlet, Outlet
PL 17.105 Finisher Transport Motor, Roll
PL 17.106 Compile Exit Motor, Roll
PL 17.107 SCT Exit Motor, Roll, Gate
PL 17.108 Entrance Roll, Chute
PL 17.109 Booklet Chute
PL 17.110 Exit Chute
PL 17.111 I/F Module Component (PWB)
PL 17.112 I/F Module Component (Chute)
PL 17.113 I/F Module Component (Decurler)
PL 17.114 I/F Module Component (Transport)
PL 17.115 Punch Component-1 (Upper)
PL 17.116 Punch Component-2 (Right)
PL 17.117 Punch Component-3 (Left)
PL 17.118 Staple Components (Cut Stapler Unit)
PL 17.119 Compile Component-1 (Tamper)
PL 17.120 Compile Component-2 (End Wall)
PL 17.121 Compile Component-2 (Sensor)
PL 17.122 Lower Exit Chute Components
PL 17.123 Eject Component-1 (Sub Paddle)
PL 17.124 Eject Component-2 (Feed Roll)
PL 17.125 Eject Component-3 (Motor)
PL 17.126 Stacker Component-1 (Offset)
PL 17.127 Stacker Component-2 (Elevator)
PL 17.128 Stacker Component-3 (Tray 1)
PL 17.129 Stacker Component-4 (Tray 2)
PL 17.130 Stacker Component-5 (Sensor, Booklet)
PL 17.131 Booklet Accessory
PL 17.132 Booklet Component-1 (Stapler)
PL 17.133 Booklet Component-2 (End Guide)
PL 17.134 Booklet Component-3 (Knife)
PL 17.135 Booklet Component-4 (Tamper)
PL 17.136 Booklet Component-5 (Roll)
PL 17.137 Booklet Componet-6 (Chute)
PL 17.138 Booklet Component-7 (Motor)
PL 17.139 Booklet Tray Component
PL 17.140 Interposer Accessory
PL 17.141 Feeder Component-1 (Upper)
PL 17.142 Feeder Component-2 (Feed/Nudger)
PL 17.143 Feeder Component-3 (U/D)
PL 17.144 Feeder Component-4 (Feed Motor)
PL 17.145 Feeder Component-5 (Tray)
PL 17.146 Folder Component-1 (Upper)
PL 17.147 Folder Component-2 (Middle-Roll)
PL 17.148 Folder Component-3 (Middle-Chute 1)
PL 17.149 Folder Component-4 (Middle-Chute 2)
PL 17.150 Folder Component-5 (Lower-Chute)
PL 17.151 Folder Component-6 (Lower-Roll)
PL 17.152 Folder Component-7 (End Guide 2, Tray)
PL 17.153 Folder Component-8 (PWB, Cover)
PL 17.154 End Guide 1
PL 17.155 End Guide 2
PL 17.156 Cover-1 (Front, Top)
PL 17.157 Cover-2 (Rear, Right)
HCF
PL 18.1 HCF Unit
PL 18.2 HCF Tray 6 (1 of 2)
PL 18.3 HCF Tray 6 (2 of 2)
PL 18.4 HCF Feeder (1 of 3)
PL 18.5 HCF Feeder (2 of 3)
PL 18.6 HCF Feeder (3 of 3)
PL 18.7 HCF Top Cover Unit
PL 18.8 HCF Electrical and Rail
A/P Finisher
PL 21.1 A/P Finisher
PL 21.2 Finisher Cover: 1 of 2
PL 21.3 Finisher Cover: 2 of 2
PL 21.4 Finisher Stack
PL 21.5 Finisher Punch
PL 21.6 Finisher Stapler
PL 21.7 Finisher Eject: 1 of 3
PL 21.8 Finisher Eject: 2 of 3
PL 21.9 Finisher Eject: 3 of 3
PL 21.10 Finisher Transport: 1 of 2
PL 21.11 Finisher Transport: 2 of 2
PL 21.12 Finisher Electrical
PL 21.13 Finisher Harness
PL 21.15 Booklet Accessory
PL 21.16 Booklet Component – 1
PL 21.17 Booklet Component -2 (End Guide)
PL 21.18 Booklet Component -3
PL 21.19 Booklet Component -4
PL 21.20 Booklet Component -5
PL 21.21 Booklet Component -6 (Chute)
PL 21.22 Booklet Component -7
PL 21.23 Booklet Tray Component
PL 21.25 I/F Module Component (Drive)
PL 21.26 I/F Module Component (Decurler)
PL 21.27 I/F Module Component (Chute)
PL 21.28 Finisher Top Tray (5 Places)
Oversize High Capacity Feeder
PL 29.1 Front Cover And OHCF Assembly
PL 29.2 Top, Left, Rear Cover
PL 29.3 OHCF Assembly Drive
PL 29.4 OHCF Assembly
PL 29.5 OHCF Feeder Assembly (1 of 3)
PL 29.6 OHCF Feeder Assembly (2 of 3)
PL 29.7 OHCF Feeder Assembly (3 of 3)
PL 29.8 OHCF Blower Fan and Heater
PL 29.9 OHCF Front and Rear Cable
PL 29.10 OHCF Wire Harness
PL 29.11 Tray Sensors
PL 29.12 Side/End Guide
PL 29.13 Tray Shift Unit
PL 29.14 Transport Assembly And Chute
PL 29.15 Takeaway Roll/Belt
PL 29.16 Electrical
PL 29.17 Transport Assembly (Roll)
PL 29.18 Transport Assembly (Chute/Baffle)
PL 29.19 1a Baffle Assembly
PL 29.20 1b Baffle Assembly
PL 29.21 1d Baffle Assembly
PL 29.22 Feed Out Baffle Assembly
PL 29.23 Feed Out Upper Chute Assembly
Common Hardware
Common Hardware
Part Number Index

6. GENERAL PROCEDURES AND INFORMATION

7. WIRING DATA

Xerox Docucolor 242 Driver Download

8. INSTALLATION

Xerox DocuColor240 DocuColor242 DocuColor250 DocuColor252 DocuColor260 XeroxDocuColor DC240 DC242 DC250 DC252 DC260 DC-240 DC-242 DC-250 DC-252 DC-260

Model DC242 DC252 DC260
Print speed Color: up to 40 ppm
Black: up to 55 ppm Color: up to 50 ppm
Black: up to 65 ppm Color: up to 60 ppm
Black: up to 75 ppm
Duty cycle Up to 200,000 images/month Up to 200,000 images/month Up to 300,000 images/month

Quick Facts

* Print, Copy, Scan
* Color: up to 40 / 50 / 60 ppm; Black: up to 55 / 65 / 75 ppm
* Maximum paper size: 13 x 19 in./330 x 483 mm
* Resolution: 2400 x 2400 dpi
* Standard paper capacity: 3,260 sheets
* Maximum paper capacity: 5,260 sheets
* 250-sheet Duplex Automatic Document Feeder
* Two-sided output is standard
* Numerous finisher options for hole punching, stapling, saddle-stitch booklet making, and bi-, tri-, and Z-folding
* Feed media up to 300 gsm/110 lb. cover stock
* Five controller options including EFI Fiery, Splash, Creo Spire, and Xerox FreeFlow™ Print Server
* Scan resolution: up to 600 x 600 dpi
* Robust security features
* Windows (including Vista) and Mac compatible
* Smallest footprint (WxDxH): 65.1 x 36.2 x 54 in. (1653.6 x 921 x 1372 mm)

Competitive Edge

* Superior print quality with the highest resolution (2400 x 2400 dpi) in its class, enhanced gloss modes, and exclusive emulsion aggregation high grade toner
* Widest array of color servers in its class to give users exactly what they need to best do their jobs
see controller options
* Standard DADF holds up to 250 sheets - over two-times the competition
* Faster warm-up time from sleep mode (2.5 minutes) than competitive products to get you working right away
* Unparalleled ease of use with large color user interface and intuitive bi-directional print driver

Features that Ensure the Highest Color Quality

* 2400x2400 dpi resolution in both copy and print modes delivers razor sharp details and smooth color transitions
* Five color server and controller options provide the color management and control that is right for your environment
see controller options
* Increase your level of gloss when copying or printing with Enhanced Gloss Mode
* Enhanced image quality at higher speeds with our latest 32-beam laser VCSEL technology
* Emulsion Aggregation High Grade (EA HG) toner brings out great color, outstanding shadow detail, superior halftones and smooth transitions
Show me more on EA Toner
* 13x19 in./SRA3 printing produces full bleed 12x18 in./A3 proofs
* Rock-solid color calibration in a fast and easy-to-perform operation off-the-glass calibration or via a densitometer or spectrophotometer depending on color server/controller selection
* Maintain print consistency throughout the workday with the Xerox-exclusive trickle-charge development system and an automatic Charge Corotron Cleaning Assembly

Features that Save Time

Xerox Docucolor 242 Service Manual Pdf

* Fast speeds from 40 to 60 ppm in color and 55 to 75 ppm in black-and-white so you can choose the speed that's right for your business
* Numerous finisher options allow you to customize a solution that best fits your environment whether you create proofs, brochures, newsletters, or catalogs
* Power and flexibility your business needs, including sophisticated color-management, workflow capabilities, and fast processing speed with five color server and controller options
see controller options
* Promote and delete jobs at the touch of a button with the multiple job queues
* Fast printing on heavy media due to a short and straight paper path
* Fast scanning of up to 80 ppm in black-and-white and 50 ppm in color
* Multi-task for maximum efficiency with multiple users performing different tasks on the DocuColor at the same time
* Program and scan ahead a new job even when the device is busy printing
* Fast warm-up time means your DocuColor 242/252/260 will be ready to use when you are
* Scan long jobs without the need to break it up with the large 250-sheet duplex automatic document feeder
* Jobs will print uninterrupted even when you're replacing toner or paper
* Extra toner capacity with two black toner cartridges keep interventions to a minimum
* Automatic tray switching directs the DocuColor 242/252/260 to look for the same size and type of paper once the paper in a tray has been depleted. This keeps operator interventions to a minimum and printing time to a maximum

Features that Enhance Ease-of-use

Xerox Docucolor 242 Service Manual Pdf

* Oversize touchscreen user interface provides easy access to the features you use most
* Handles heavy media up to 110 lb. cover/300 gsm for high reliability and creative flexibility
* Prevent downtime and service calls with consumables that remind you to replace them before they run out
* Easy to program, monitor, and manage workflows with five powerful color server and controller choices
see controller options
* Store and recall job programming means complicated jobs do not have to be reprogrammed
* Real-time device status is easily detected before you send a print job via the bi-directional print driver
* Quickly learn to use even complex features with numerous user-friendly help screens
* Installation is quick and easy, even for multiple units because network administrators can 'clone' settings of one device to another